Core Technology and Features
PROGRAMMABLE STRUCTURED GRATING PMP IMAGING TECHNOLOGY
Phase modulation profiling technology (PMP) is used to achieve three-dimensional measurement of printed solder paste, which can greatly improve measurement accuracy while ensuring high-speed inspection.
ACTIVE RGB 2D LIGHT SOURCE、2D LIGHTING SOURCES
Patented RGB Tune function takes Red, Green and Blue images and with unique filter algorism, to solve solder bridge detection false alarm and relative zero surface uncertain issue. In the mean time, provide the 2D/3D measurements and image of printed solder paste. ooperate with 2D lighting sources avoids problems caused by the angle of the red RGB color distortion effect in solder; RGB tuning in Different PCB colors is more versatile ; Fulfill a variety of dispensing process testing ; greatly improve the equipment ( height ,volume , area ) epeatability accuracy.
HIGH RESOLUTION AND HIGH FRAME RATE IMAGE PROCESSING UNIT
.It provides a variety of detection accuracy of 2.8μm,4.5μm,5μm,7μm,8μm,10μm,12μm,15μm,18μm,20μm etc. It meets the customer’s requirements for product diversity and detection speed.
Z-AXIS DYNAMIC COMPENSATION + TELECENTRIC LENS STATIC COMPENSATION
Solves the problem of ordinary lens, squint and deformation by using high-cost telecentric lens and special software test algorithm, which greatly enhances the inspection accuracy and inspection ability. Achieves the industry's leading static compensation for FPC warping.
HIGH-PRECISION INTEGRATED CONTROL PLATFORM
High rigid grade steel combines with close loop servo control and high precision level ball screw makes high speed and steady positioning. Optional linear and high precision linear encode positioning system is capable measure 03015 device pad with ultra high resolution and high speed. The repeatable accuracy can down to 1um.
FIDUCIAL MARK POINT IDENTIFICATION, BAD MARK INSPECTION, CLOSED-LOOP CONTROL
Automatically identify fiducial mark and bad marks, share real-time close-loop inspection data to printers and mounters. Ensure printers and mounters are tuned in real time.
THREE STAGE MAPPING TRACEABILITY
Collaborate with pre and post AOI equipment in SMT line, forms close loop process and quality control system. And capable to integrate and synchronize the data to customer ERP quality module.
MES INTELLIGENT MANUFACTURING ACCESS CAPABILITY
Sinictek develops a variety of data format ports, through the SPC system provides simple, fast, and accurate data into the clients’ MES system.
5 MINUTES PROGRAMMING AND ONE PRESS OPERATION
Engineers with any levels of experience can independently program the system quickly and accurately through Gerber importing software module and the friendly programming interface. One-button operation by the operator is designed also greatly reduces the requirements for training.
POWERFUL PROCESS ANALYSIS (SPC)
Real-time SPC information display,provides powerful quality control to the users. Complete variety of SPC tools, are aviable for users at a glance.
APPLICATION OF 3DSPI IN THE FIELD OF HIGH DENSE SOLDER PASTE PRINTING INSPECTION
MiniLED and MicroLED are composed of small LED lights. The number of small LEDs on a single board can reach more than 1 million pads. The size of a single unit of MiniLED is about 100-200μm, while the size of a single unit of MicroLED can be 50μm; therefore, the 3DSPI equipment used in high-dense products uses the highest configuration in the industry; especially the use of marble platforms, linear motors and linear encoder to ensure the movement accuracy of small-sized pads. Using the industry's leading 1.8μm resolution telecentric lens and optimizing Gerber conversion, Load Job, algorithm, data storage and query, etc., the accuracy, speed and efficiency of inspection are greatly improved.
APPLICATION OF 3DSPI IN THE FIELD OF ULTRA-LARGE BOARDS
The high-quality SMT inspection requirements for ultra-large boards in automotive electronics and LED large screens can no longer meet actual production needs through manual inspection. The application of Sinictek ultra-large board SPI can solve the needs of in line ultra-large board 1200-2000MM inspection. Achieve efficient, fast and stable inspection.
THE WHOLE SMT LINE LAYOUT
Technical Specifications
